In Lean , Kata is a structured approach to thinking and acting designed to turn continuous improvement and problem-solving into a daily habit. It is the methodology behind a learning organization.
The term originally comes from Japanese martial arts, where a "kata" is a fundamental movement or routine that becomes second nature through repetition. In Lean, we use this principle to cultivate a scientific approach (PDCA). By following set routines, deviations become apparent more quickly, and a foundation is established for achieving challenging goals.
Within Lean , we Lean between two inseparable patterns: the Improvement Kata and the Coaching Kata.
The Kaizen cycle is a repetitive process through which an organization learns to improve and adapt. It consists of four fixed steps:
The coaching kata is the routine leaders and managers use to teach their employees the improvement kata. Instead of providing solutions, the leader acts as a coach:
Implementing Kata routines brings about a cultural shift:
PDCA is the engine (the logic), while Kata is the routine that keeps the engine running. The Improvement Kata provides structure to the PDCA cycles by first defining a clear target state before experimentation begins.
No, quite the opposite. Although the Coaching Kata is often carried out by managers, the Improvement Kata is intended for everyone in the organization. The goal is for every employee to take a small step toward improvement every day.